Hot sauce can be made using many different ingredients and processes, but one common element is the spiciness that comes from a hot pepper. The form of pepper is either fresh with some form of processing or a dried pepper reconstituted with some form of liquid.
Hot sauce can be made from dried peppers that are either in whole or powder form and mixing them with a liquid form of water, vinegar, or citrus juice. When making hot sauce from whole dried peppers the recipes may call for the peppers to be either reconstituted and mixed with other ingredients or ground into powder form before being blended into a hot sauce.
Table of Contents
The end results of any hot sauces recipe has everything to do with the recipe ingredients and the process in which the sauce is made. Dried hot peppers will certainly add heat to a hot sauce recipe but they may not add the same process options as fresh peppers.
Dried hot peppers will need to be mixed with more liquids then fresh peppers, and this could be a large percentage of the recipe
Why use dried peppers to make hot sauce?
Using dried peppers in a hot sauce recipe is very common but the reasons for their use can vary. Dried peppers can add an intense flavor to a hot sauce recipe and also help extend the shelf life. Dried peppers are usually easily available as either pepper flakes or powder form from most local; markets or grocery stores.
Fresh hot peppers and dried hot peppers are similarly priced between $1.00 to $2.00 an ounce. However, dried peppers will offer a more intense peppers flavor and higher concentration of capsaicin per ounce.

Intense Flavor
Drying peppers concentrates their flavors, resulting in a more intense and robust taste. This is especially true for varieties with complex flavor profiles, such as chipotle, ancho, or guajillo peppers. These dried peppers works as an “additional” flavor in a hot sauce and can add layers of flavor like smoky, nutty or earthy.
Extended Shelf Life
Drying peppers removes their moisture content, which helps to inhibit the growth of bacteria and molds. This significantly extends the shelf life of the peppers, allowing hot sauce makers to store and use them for a longer period. However, if the dried peppers are mixed with a liquid higher than 4.6 ph then this works against extending the shelf life. Read more here on How To Lower the pH of a Hot Sauce and extend the shelf life.
Easy Availability

Dried peppers are readily available year-round, unlike fresh peppers that may have limited availability depending on the season or region. This makes dried peppers a convenient option for hot sauce production because they can be purchased in bulk and stored for later use.
Versatility
Dried peppers can be easily rehydrated by soaking them in water or other liquids. This flexibility allows hot sauce makers to control the consistency and heat level of their sauces by adjusting the amount of liquid used during the rehydration process.
Concentrated Heat
Drying peppers often intensifies their spiciness because the capsaicin. This makes dried peppers an excellent choice for those seeking a hotter hot sauce. By using dried peppers, hot sauce makers can achieve a consistent and potent level of heat in their products.
Overall, dried peppers offer a convenient and flavorful option for making hot sauce, providing a concentrated heat and extended shelf life while maintaining the unique characteristics of different pepper varieties.
Make hot sauce from dried peppers
Gather your ingredients
Select dried peppers of your choice, vinegar (such as white vinegar or apple cider vinegar), garlic cloves, salt, and any additional spices or flavorings you desire.
Prepare the peppers
Remove the stems and seeds from the dried peppers. You can break them into smaller pieces if desired.
Rehydrate the peppers
Place the dried peppers in a bowl and cover them with boiling water. Let them soak for about 20-30 minutes until they become soft and pliable.
Blend the ingredients
Drain the rehydrated peppers and transfer them to a blender or food processor. Add garlic cloves, salt, vinegar, and any other desired spices or flavorings. The amount of vinegar and other ingredients can vary based on your taste preferences, so you can adjust accordingly.
Blend until smooth
Blend the mixture until you achieve a smooth consistency. If the sauce is too thick, you can add more vinegar or water to thin it out.
Strain (optional)
If you prefer a smoother sauce, you can strain it through a fine-mesh sieve or cheesecloth to remove any remaining solids.
Store the hot sauce
Transfer the hot sauce to a sterilized bottle or jar. It’s best to let the flavors meld together for a few days in the refrigerator before using, but you can also use it immediately if desired.
Remember to wear gloves when handling hot peppers, as they can cause skin irritation. Additionally, adjust the recipe to your preferred level of spiciness by using more or fewer peppers.
Blending, grinding or rehydrating?
Dried hot peppers can be used in three different ways in a hot sauce recipe by either bending them directly into a recipe, grinding them into a power before they are used, or rehydrating (reconstituting) them before they are processed with other ingredients.
Blending
Blending dried peppers into a hot sauce is pretty self-explanatory…you simply throw them into a recipe and blend them with the other ingredients. Any blender with a wattage of 600 or more and high speed blending capabilities will blend most dried hot peppers regardless of how dense or thick the skins may be.
Some food processors will not offer enough power to blend the dried skins of peppers completely and therefore your sauce may have “flakes” of peppers. Check out our top pick for the Best Blender for Hot Sauce and Why.
Grinding
Dried peppers can be ground down into a powder form before they are used in a hot sauce recipe. This will ensure there is consistent spiciness because they can b measured or weighed properly. It will also ensure consistency in appearance and keep inconsistent flakes of pepper skins from the contents of your hot sauce.
Spice grinders are usually smaller appliances to help control the process but have powerful motors to grind touch seeds and skins. Check out the Secura Electric Spice Grinder on Amazon. With 4 metal blades this grinder offers enough power for everything from dried peppers to nuts.
Verify the current pricing for the Secura Grinder HERE or browse other grinders on Amazon HERE.

Rehydrating
Rehydrating or reconstituting the dried peppers before using them in a recipe is not as common as blending or grinding and will offer an extra step in the process. This process can “plump up” the peppers before combining them with other ingredients.
This process also adds nuances and rich flavor profiles of the ingredient being rehydrated into the recipe states recipetips.com.
Re-constitute peppers
Reconstituting or rehydrating the dried hot peppers is an important step in making hot sauce from dried peppers. This brings the peppers “back to life” before they are used in a recipe. There are several variations to simply soaking the peppers in warm or hot water but none of them bring the peppers back to their original state.
When peppers are dried, they become dense and can either be ground into a powder or reconstituted before being added to a hot sauce recipe
To reconstitute dried peppers, you can follow these steps:
Choose the right peppers



Dried peppers come in various types but some of the more common verities are ancho, guajillo, chipotle, or pasilla. Select the type of pepper you want to reconstitute based on your recipe or personal preference. Generally speaking, larger hot peppers will have better results when they are reconstituted.
Remove the stems and seeds
Start by removing the stems from the dried peppers. Cut a small slit in each pepper and shake out the seeds. You can also break the peppers into smaller pieces if desired but it is not necceary. If you plan on grinding the peppers before adding them to a recipe then you may not to remove the stems.
Rinse the peppers
Rinse the dried peppers under cold running water to remove any dust or debris. This step is optional but can help ensure cleanliness. if possible, all ingredients in a hot sauce recipe should be washed.
Soak the peppers
Place the dried peppers in a bowl and cover them with hot water. Let them soak for about 20 to 30 minutes or until they become soft and pliable. Soaking the dried peppers in the liquid being used in the recipe will work as well and will the flavor profile of the peppers into the recipe a little more.
Check the peppers
After soaking, check if the peppers have softened enough. They should be flexible and easy to tear. If they are still too firm, continue soaking for a bit longer. Larger peppers will have tougher skins and thicker walls and will therefore require a longer soaking period.
Drain the peppers
Once the peppers have softened, drain the soaking water. You can save the water to use as a flavorful addition to your recipe if desired.
Use as needed
The reconstituted peppers are now ready to be used in your recipe. You can chop them, blend them into a sauce, or use them whole, depending on your preference.
Remember, the reconstituted peppers will have a different texture and flavor compared to fresh peppers, but they will add a rich and intense taste to your dishes.
Make hot sauce from pepper powder

Not all hot sauce needs to be made using fresh ingredients especially if you are going to use a process that may distort the freshness of the pepper anyway. Dried pepper powder can add heat and spiciness to a hot sauce recipe and can be very easy to use without needing much processing.
To make hot sauce from pepper powder, you’ll need a few additional ingredients to enhance the flavor and texture. Here’s a simple recipe you can follow:
Ingredients:
- 2 tablespoons of pepper powder (adjust according to your preferred heat level)
- 1 cup of distilled white vinegar
- 2 cloves of garlic, minced
- 1 teaspoon of salt
- 1 teaspoon of sugar (optional, for a touch of sweetness)
- 1 teaspoon of paprika (optional, for added flavor)
- 1/2 teaspoon of onion powder (optional, for extra depth)
Instructions:
- In a small saucepan, combine the pepper powder, minced garlic, salt, sugar, paprika, and onion powder.
- Pour in the vinegar and stir well to combine all the ingredients.
- Place the saucepan over medium heat and bring the mixture to a simmer.
- Reduce the heat to low and let it simmer for about 10-15 minutes, stirring occasionally.
- Remove the saucepan from the heat and let the mixture cool down to room temperature.
- Once cooled, transfer the mixture to a blender or food processor.
- Blend the mixture until smooth and well combined. If you prefer a chunkier sauce, blend it for a shorter time.
- Taste the hot sauce and adjust the seasoning if needed. You can add more salt, sugar, or vinegar according to your preference.
- Pour the hot sauce into a sterilized glass bottle or jar, and store it in the refrigerator.
- Allow the flavors to meld for at least a day before using. The hot sauce will keep well in the refrigerator for several weeks.
Remember to wear gloves and handle the pepper powder carefully, as it can cause irritation. Adjust the amount of pepper powder according to your desired level of spiciness. Enjoy your homemade hot sauce!